(a) Design & Engineering
We employ software design programs and CAD techniques in our engineering to provide solutions to meet individual needs. Our technical design ability is kept right on the cutting edge not only with ongoing programs of research & development, but also with continuous evaluation of new design concepts and materials.
All systems are custom designed and built to the individual customer and not fitted with off the shelf standard equipment. Custom engineering also allows the utilization of existing equipment where necessary and feasible. A lower initial cost can be realized and an increase in existing system performance achieved without the full cost of new equipment.
Complimenting our mechanical engineering, an electrical engineering department, specializing in industrial controls, provides a means to produce an electrical package that meets the requirements of each application. For processes where tighter tolerances or increased control is needed, microprocessor based control systems are available.
(b) Quality Control
High level of quality control is a product of in house manufacturing. Process Cooling Systems maintains two of their own manufacturing facilities specializing in cooling system equipment. All components are designed and built with reliability, ease of service, and overall long term operation in mind.
All projects, large or small, get the required amount of attention and detail to ensure a quality product is supplied.
We carry out inspection of tower components and part according to our QC program as per CTI ISO 9001:2008 and CE procedures. Tower materials such as steel, fiberglass and plastics will be inspected as per our quality control procedure. Equipment such as fan assembly, gearbox, motor and drive shaft will be tested jointly with the manufacturer of each equipment. We assure that items supplied are in conformance to our engineering standards and contract requirements.
(c) Raw materials
To maintain the highest quality ,we are always using branded Raw materials that have the appropriate properties and high quality are attractive – and a necessity to ensure that the end product maintains a high standard and is suitable for its purpose. Purchase form our prime suppliers like Emerson, Crompton Greaves, Cope land etc
(d) Field Erection
Our erection crews are well-trained and have sufficient knowledge and skills to undertake erection contracts with full confidence. Prior to physical erection work we will pay special attention to the erection schedule and establish a critical path. Our supervisor will also identify all customer requirements related to application area and safely. Our expertise will survey the availability of staging space, equipment availability, manpower strengths and skill level, as well as factors such as prevailing weather conditions which may affect the erection methods and scheduling.